Customer Ride: Perry W's Mugen MF-10 & 5-lug Swap

** This was sent in by Perry W... Thanks Perry! **

 

Gotta send a big thanks to Scott and the guys at King for their help picking out new rims for my 2002 Civic Si hatchback (EP3).

 

Because the 02-03 model Si has a 4x100 bolt pattern, wheel options are limited. Scott pointed me to Volk and Enkei -- but ultimately I had my heart set on the rarity and heritage of the forged Mugen rims.

 

My ideal Mugen rim (for my bolt pattern) was long out of stock: the Mugen MF-8. Those would have been awesome. But just as ideal would be the MF-8's big brother: the Mugen MF-10 (10 spokes instead of 8, with a deeper "webbing" where the spokes converge around the center). King has limited number of these -- in stock and on sale -- so I snatched a set up.

 

But there was a catch. In order to mount these beautiful new rims, I would have to convert my Si from a 4-lug bolt pattern to a 5-lug bolt pattern (the MF-10s are a 5x114 bolt pattern). More on this later.

 

First let's talk about these magestic MF-10s.




The set of MF-10s arrived a few days later from King: 16"x7" +43, in bronze, complete with valve stems and black center caps. They look terrific and have a semi-machined lip that reminds me of the fine workmanship that goes into the Mugen shift knobs. The spokes of the MF-10 have a matte texture that offset the lip. These rims are a work of art and perfection. You can fall into a JDM-induced trance staring into the rich bronze color.  I love these rims so much I even recorded The World's First Mugen MF-10 Unboxing Video for YouTube.

 

I couldn't wait to get these on my car. But I would have to. I had to do that 5-lug conversion, all by myself. In my garage. I live roughly 2000 miles from King's shop. So driving out there wasn't an option. I don't really trust any of the shops out here yet. So it was up to me.

 

At this point I should stop to say that I have absolutely ZERO experience with suspensions. I think I might have rotated tires once. The most technical thing I ever did to the exterior was install side skirts, a wing, a short-ram air intake. Easy stuff.

 

I kept replaying the two comments Scott had given me:

 

The encouraging: "Just do a 5-lug conversion. It's not that bad."


Then the more ominous: "There's definitely a lot involved for the conversion. It's not for the faint of heart."

 

So I started by planning. I bought myself a shop manual, read every forum thread I could find about the 5-lug swap. I bought a bunch of tools, a breaker bar, fluids, ball joint puller etc. I was stocking up and studying nearly every night!

 

The 5-lug came from a donor car in Tennessee -- a 2003 RSX Type-S (DC5). The DC5 shares many of the same parts as my EP3, so the swap is possible and has been done by many EP3 owners. Because the donor car was a Type-S (not the base model), I had the benefit of getting much larger front calipers & rotors as a bonus. But that bonus was offset by the need for new axles (to fit the larger Type-S splines).

 

Here's a picture of the donor RSX parts before they were shipped to me:



Assembling all my tools and parts took about 3 weeks. Lots of mail order, and help from Big Mike and Jude. Jude's advice was something about using beer and copious amounts of swearing. That turned out to be good advice.

 

The actual install happened over 2 weeks, nights and weekends... I lost half a week when I realized the ball joint puller I had purchased was inadequate for the job. And had to hire a mobile mechanic to help me with a stuck axle (lesson learned: get a "BFH," bigger floor jack, bigger jack stands).

 

Picture of the work in progress. You can see the original 4-lug assemblies still on the car. On the floor is the new 5-lug, a fresh socket set, and an old rim (bronze C8).


 

A picture of the stock EP3 front rotor next to the larger RSX Type-S replacement:



 

New replacement axles from an RSX Type-S:


 

My tires are dismounted from my C8's and re-mounted to the MF-10 set! The de-throned old rims shrink back in shame.



Conversion is complete now, and my shiny MF-10s finally mounted on the car. Look closely to see my smiling face in the reflections!!



 

Customer Feedback: Mugen 5-Way Adjustable Suspension and Cat-Back Exhaust for CR-Z

** We just got this note and review from John Hinrichs - Thanks John! **



This afternoon I was able to take my CR-Z out for its first fun drive since I picked it up from KMS.  I've driven 30 minutes home, eaten dinner, made myself comfortable on my couch and there is still a big goofy grin on my face.  As much as i love the car itself, I have to give credit for this persistent smile to the Mugen suspension and exhaust you installed.

The factory suspension on the CR-Z was skewed to the comfort side.  Nice for running up and down the interstate, but when it came to corners the car would roll to the outside before it set into the turn.  With the Mugen system the car just turns in. 

Before I set off, I set all four shocks to 5 (full hard).  On the way to my choice bit of road, an area of backroads just south of Friess Lake, I rode over miles of lumpy concrete highways, chewed up blacktop side roads, and more than a few potholes.  The Mugen suspension let me know exactly what kind of surface I was on, but it was never harsh or abrupt. 

The roads I set out to drive are not the newest.  A patched, narrow, blacktop ring of roads that wind around and over the wooded hills of the area -- including a beautifully tight little switchback (which is a rare thing in southeastern Wisconsin).  The car just devoured it, staying flat and collected throughout.  Even in places where the corners were pieced together and uneven, the tires were held down tight, following the rough pavement without any hint of the skittishness that comes with a tire bouncing over the bumps I knew were there.

After driving the 7 mile loop once in each direction, I pulled over to set the shocks to full soft.  Five minutes later I was driving the loop for a third time just to listen to my car.  The stock exhaust note isn't non-existent, and the Mugen system isn't overly loud (I don't get complaints from the neighbors when I get called out to work at 2am like i do with my CRX), it just dials up the bass a couple notches.  In the last few weeks of commuting it has never been intrusive or droning.  I didn't even have to adjust the volume on the stereo.  But on these roads, full throttle from 4k to 6k RPM, the sound echoing off the trees was incredible.  It makes me want to find a tunnel just to listen.

Oh, and in regular highway driving I'm up 2 MPG since the new exhaust was installed.  Win/win.

Thanks for everything,
John Hinrichs

Mugen CR-Z 5-Way Adjustable Suspension Announcement and Review

Review and announcement by Scott Zellner, President & CEO of King Motorsports and SCCA Road Racing Champion:


In stock form, Honda's new CR-Z is both under-dampened and softly sprung. This combination really masks the sporting characteristics of the CR-Z. 


The Mugen 5-Way Adjustable Suspension Kit was designed with both street and occasional track use in mind. The result is a more controlled ride with much less lean, dive and squat. Each damper adjustment changes both the compression and rebound calibrations so you can tailor the suspension for any driving environment.



The average ride height reduction is 1” front and rear for an aggressive stance, lower center of gravity, and better aerodynamics. This kit comes pre-assembled which makes installation quick and easy.


This kit is without a doubt the best handling upgrade you can make to your new CR-Z.


King Motorsports is proud to be the sole provider of these Mugen CR-Z suspension kits in North America. They will be in-house and ready to ship the first week of November.


Follow us on Twitter (@KingMotorsports) or Facebook to be the first to know!

 

In the meantime, be sure to download our exclusive Mugen/King CR-Z wallpapers.







 


Preview Video: Mugen CR-Z Exhaust System

Ride along as we take the yet-to-be-released Mugen CR-Z Exhaust System out on the open roads outside our shop!


This video compares the sound and performance of the OEM exhaust against the stainless Mugen system. You'll get a great look at the distinctive triangular-shaped exhaust tip that Mugen designed for this system.


> IN CAR OEM Exhaust: 1st, 2nd, 3rd Gear / WOT
> IN CAR OEM Exhaust: 4th Gear Roll On / WOT / 40mph-70mph
> IN CAR Mugen Exhaust: 1st, 2nd, 3rd Gear / WOT
> IN CAR Mugen Exhaust: 3rd Gear Roll On / Partial Throttle / 30mph-60mph
> BEHIND CAR Mugen Exhaust: Exterior Startup, Rev, Pullaway
> DRIVE BY Mugen Exhaust


Unleash the GRRR in your CR-Z -- shipping soon from King Motorsports!


http://www.youtube.com/watch?v=AcV6gsSdVwQ



 

See all of our videos on the King Motorsports YouTube Channel.